Rock breakers are mining, construction and destruction tools that are used to crush stones and concrete in an efficient manner. Even the most efficient machines require servicing and changes of their parts to continue functioning. This is because the quality and proper installation of Rock Breaker Spare Parts are significant in the performance, safety, and durability.
In this blog we talk about the tricks of the real DIY installation, safety and errors that should not be committed when replacing the rock breaker parts.
Learning Rock Breaker Components
It is better to have knowledge about the key elements of a rock breaker before installing or replacing any part. All its parts perform a particular purpose, and improper installation can influence the work or even ruin the machine.
Key components include:
• Chisel or Tool Kit
• Piston
• Bushings
• Seals and O-rings
• Retaining Pins
• Accumulator
Knowledge of these components allows the operator to detect wear and to do effective replacements.
Significance of Proper Installing
Rock breaker parts are to be installed correctly and this guarantees a smooth performance and safety. The improper installation may result in equipment failure, decreased power of impact, or even the injury of the operator.
The advantages of proper installation are:
• Ensures machine durability.
• Improves impact efficiency.
• Prevents hydraulic leakage.
• Reduces vibration and noise.
• Reduces long run maintenance cost.
Required Equipment and Resources for operation
Tools needed:
• Torque wrench and hammer.
• Washing cloth and lubricants.
• Hydraulic seal kits.
• Safety masks and hand gloves.
Preparation steps:
• Switch off and de-pressurize the hydraulic system.
• Check worn out parts to indicate possible problem.
• Always store parts separately so as not to confuse new and used parts.
Installation Guide Step-by-Step
The following process is simplified and can be used by most operators when replacing a part which is basic:
Step 1: Remove the Worn Part
Carefully remove the worn off section with the help of relevant tools.
Step 2: Clean Machine Area
Clean the area in which the new part is placed and if possible, remove the dirt, oil and metal particles.
Step 3: Check the New Part
Before installation, inspect the new part to determine that the part is defect free or has not changed in size.
Step 4: Check Moving Surfaces
Use grease or oil on the moving components such as bushings and pins to reduce the friction and chances of wear.
Step 5: Fit the New Part
Insert or stick the part carefully following the instructions of the manufacturer.
Step 6: Check fitting of the part
Make sure that everything is in place and that nothing is trapped in any wrong position.
Step 7: Test the Machine Functioning
Once installed, ensure that the breaker is operated at low pressure just to ensure that it functions well before returning to full load.
There are several tips on maintenance and inspection
Maintenance checklist:
• Check bushings, chisels and seals once in a week.
• Meddle with all fittings oiled.
• Change hydraulic oil on a regular basis.
• Keep spares in clean and dry place.
• Bolts should be tightened frequently to avoid loosening during the working process.
Problems in Installations Troubleshooting
| Issue | Potential Cause | Solution |
| Low impact force | Hydraulic system air | Bleed air and refill oil |
| Oil leakage | Torn seals or O-rings | Install new seal kit |
| Chisel lodged in housing | Lack of lubrication | Grease housing and wipe |
| Excessive heating | Bad oil or dirty filters | Clean filters and check oil level. |
Final Thoughts
Rock breaker components do not necessarily need an installer or maintenance technician. The trick is to install high quality Rock Breaker Spare Parts, follow to right steps during installation, and ensure the machine is checked frequently in order to keep track of wear.
At Axle Shaft, we trust in empowering the operators by provision of reliable products and guidance that simplify every job and make it safer.
Frequently Asked Questions
1. Do the operators have the ability to replace rock breaker parts independently?
Yes, under the right equipment, and the right safety gear, as well as the right instructions, basic replacements are easily accomplished.
2. What is the frequency of inspection of such parts as bushings or seals?
They are better to be checked once a week or once used intensively.
3. What can be done when the machine vibrates after installation?
Check the loose bolts and such parts that do not fit due to lack of lubrication.
4. What is the significance of the lubrication process during the installation of parts?
It makes it less friction and help in reduce breakage.